Box Packaging

How Can We Reduce the Cost of Product Packaging?

How Can We Reduce the Cost of Product Packaging?

Product packaging can be considered an essential element to showcase your product professionally; it also enhances your customers’ experience.

Your product’s packaging can significantly influence a consumer’s decision to purchase and should not be overlooked.

With an idea of the cost of packaging, you can begin to make plans to reduce the cost.

Saving money doesn’t have to mean sacrificing quality.

There are many affordable ways to create bespoke packaging boxes designed to enhance your brand’s story and benefit your clients.

No matter if you’re a premium brand or restaurant service or a small business, custom packaging, regardless of price, can increase your brand exposure, which will, in turn, increase your sales!

Designing attractive and easily shared packaging has become the focus of many marketing and advertising strategies.

Companies are integrating original and imaginative packaging into effective digital marketing campaigns that exponentially increase the brand’s visibility and recognition.

Finding the perfect balance between advertising your brand’s image through packaging and managing your finances can prove a challenge.

We will outline the primary considerations needed to make the ideal balance!

Box Dimensions and Packaging Material

When you are looking for packaging, determining the best material and the structure of your customized boxes is crucial to the success of your business.

Not only will it improve the appearance of your product as well, but you’ll also be able to enhance your brand’s image through the packaging you use!

You might be thinking that buying the best materials is your most reliable choice to ensure that your product can make it through the process of shipping and safely to your client.

The truth is that opting for the finest materials can be costly, but they don’t need to be.

Keeping your packaging costs down is about taking note of the crucial decisions you make in your packaging venture.

Making sure your packaging dimensions can be customized to the most compact dimensions your product requires can save you expenses and be safer for your products.

Here are a few examples of the types of materials and structures to consider in creating cost-effective packaging for your goods.


Using cheaper materials to make your products does not compromise high-end quality for your products.

The most affordable material to consider to make cost-effective packaging is corrugated.

Corrugated comprises corrugated sheets with flutes sandwiched between paperboards with solid construction for maximum endurance.

This material can provide a sturdy cushioning to any product which requires additional protection and support during long-distance transportation and handling.

Depending on how delicate or heavy your goods are, corrugated boxes can be tailored to thickness and size to ensure that your products are taken care of.

Corrugated can be easily manipulated and assembled into your desired shape, apart from being a low-cost material to buy.

This is advantageous because it cuts down on the amount of work necessary to adapt the packaging of your products which means you can cut down not just the amount of time you spend but also the cost!

The use of standard shapes will keep your costs for corrugated packaging significantly less expensive than creating distinctive designs.

Some of the most well-known structures are:

  • Regular Slotted Containers
  • Locking Mailers
  • Bin Boxes

Just because you use standard structures doesn’t mean that your packaging shouldn’t be distinctive, but.

You can choose from various dimensions, designs, and finishes to distinguish your brand from the rest of the pack.

Corrugated packaging can provide a wide range of branding options by printing and finishing. It is the most cost-effective solution.

Folding Carton

Folding Carton is a cost-effective option in searching for inexpensive boxes.

You’d like to go for high-end packaging but don’t have the money to invest in it?

The Folding Carton is the best gift packaging solution as well!

The material is available in a range of options for paperboard. It can provide the best finishing and printing options to give the same quality as the top quality packaging that you’ve always wanted.

The affordable box is commonplace in the packaging in general.

The cereal you had this morning was indeed in a folding carton.

Folding cartons can open possibilities for your business and your brand without bursting your budget and is very popular across various industries.

Kraft folding cartons are made of recycled materials. They are 100% recyclable and are guaranteed to be noticed by your eco-friendly customers.

Because of the Folding carton’s range of availability, the manufacturing costs are pretty low to ensure top-quality results.

The folding cartons are made to be versatile material, which makes it possible to choose different dimensions and shapes that are not commonly found in the marketplace.

However, it’s crucial to remember that structural engineering services might be needed to bring your unique designs to life, making them more costly to purchase.

The reason is that new structures must be evaluated for their efficiency before they are put in the marketplace. This will cost you more money and take longer.

As we’ve mentioned before, choosing to use standard structures will help you reduce the cost of packaging and ensure your product is safe.

This is also true for all packaging since less space for movement is less chance of damage.

A few of the most popular designs for folding cartons are:

  • Tuck End Box
  • Dispenser Box
  • Gable Box
  • Pillow Box

Yet, standard structures allow you to be noticed.

With the flexibility of Folding cartons in terms of finishing and printing, it is possible to create an item reminiscent of elegance and luxury while having a budget-friendly design.

Additional Packaging Materials

There’s no reason you shouldn’t be able to customize your already inexpensive packaging.

Making small-scale personalizations could be particularly beneficial for small-sized companies that cannot afford extravagant customized packaging or are satisfied with the standard packaging of their products.

Here are a few small, personalized touches you can apply to your packaging to give it an individual and personal touch.

Packaging Inserts

If you’re shipping a bulkier or fragile product, then box inserts can be an excellent option for providing padding in your package at a reasonable cost.

This is especially useful when the box contains more than one item.

You can add cushioning between the items or attractively show them to enhance the enjoyment of unboxing.

There are several inserts to think about, for example:

  • Punch Partition
  • Cell Divider
  • Fence Partition

Paperboard trays are highly effective in providing your items with extra protection and support. They can be used to display things like candles, cosmetics and more.

Setup and Inventory Planning

Volume planning includes specifics like the quantity of your order, your plan for launching your product (your time frame), and the setup cost.

The details of your project and the choices made regarding packaging your product are essential in determining the cost range.

Have you observed that smaller-run projects have a higher unit cost than large run projects?

What is the reason?

One thing to keep in mind is that a portion of the price also covers the cost of setting up.

The setup fee is necessary to set up the machine to produce boxes according to your project specifications.

This includes cleaning the machine and tooling and changing the elements of the apparatus required to cut, finish, etc.

Smaller runs will cost more per unit since manufacturers will have to configure the machine to meet your requirements every time you purchase the same batch.

Furthermore, large-scale projects can create a considerable quantity of units at a time. All you have to do is install the packaging machine one time.

In the end, you’ll save costs on larger-scale projects, so think big!

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